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  • Home
  • Revamping
    • Ammonia revamping
    • Urea revamping
      • Total Recycle Processes
      • CO2 Stripping Process
      • Ammonia Stripping Processes
    • Nitric Acid revamping
    • Nitrates revamping
    • Phosphates & Complex Fertilizers revamping
    • Melamine revamping
    • Methanol revamping
  • New plants
    • Ammonia new plants
    • Urea new plants
    • Nitric Acid new plants
    • Nitrates new plants
    • Phosphates & Complex Fertilizers new plants
    • Melamine new plants
    • Methanol new plants
    • Syngas new plants
  • Green and Blue solutions
  • Markets
    • Ammonia
    • Urea
    • Nitric Acid
    • Nitrates
    • Phosphates & Complex Fertilizers
    • Melamine
    • Methanol
    • Syngas
    • Integrated solutions
  • Technologies
  • Services
    • Digital services
    • Engineering services
    • Customer care
    • Scope of work
  • News
  • Events
    • Webinars
    • Past Webinars
    • Conferences
    • Symposia
  • About us
    • Casale
    • Structure
    • History Timeline
    • The Story of Casale
    • Casale Project
  • Contacts
    • How to reach us
    • Casale in the world
    • Contact us
  • Careers
  • Downloads
    • Ammonia
    • Urea
    • Nitric Acid
    • Nitrates
    • Phosphates & Complex Fertilizers
    • Melamine
    • Methanol
    • Syngas
    • Green and Blue solutions
    • Integrated solutions
    • Services
    • Technologies
    • Conferences
    • Code of Ethics
  1. Home
  2. Services

Engineering services

Engineering services

  • Uncontrolled obsolescence of assets
  • Off-design operating conditions
  • Lack of maintenance
  • Wrong maintenance

These are just a few examples of the causes that can lead to severe plant damage, resulting in significant economic losses.
Casale can act as single point of contact for the Client, developing comprehensive inspection, upgrade and replacement strategies for all plant components.
The following services can be provided individually, but typically they are combined to solve complex, multidisciplinary problems.

Static Equipment

  • Assessment of performances for Fired Heaters, Exchangers, reactors and columns
  • Assessment of mechanical integrity and residual life
  • Definition of inspection and maintenance requirements and practices
  • Failure analysis
  • Repair requirements and procedures
  • Upgrade or replacement

Rotating Equipment

  • Assessment of performances for compressors, pumps and turbines
  • Assessment of mechanical behavior (e.g. vibrations, pulsation analysis)
  • Acknowledgment and settlement of engineering, operation and maintenance needs
  • Failure analysis
  • Upgrade or replacement of machines and auxiliaries
  • Modernization of machinery protection and control systems

Civil & Structural

  • Design of process and administration buildings
  • Design of foundations for static and dynamic equipment
  • Design of rack and steel structures
  • Check and reinforcement design of existing structures

Piping & Layout

  • Revision of plot plan and new pipe routing
  • Stress analysis
  • Laser scanning
  • 3D modelling
  • Failure analysis
  • Piping class preparation

Electrical & Instrument

  • Electrical network studies
  • Architecture preparation and selection of DCS & ESD systems
  • Migration from obsolete plant control systems to actual DCS and ESD systems
  • Instruments, control valves and safety valves selection

Engineering services

  • Civil & Structural
    • Reinforcement of existing structures
  • Electrical & Instrument
    • Revamping solutions for “vintage” fertilizer plants
  • Rotating Equipment
    • Centrifugal compressors
    • Centrifugal fans
    • HP ammonia and carbamate pumps
    • Hydraulic Power Recovery Turbine
    • Special purpose steam turbines

Services

  • Digital services
  • Engineering services
  • Customer care

Scope of work

for information Contact us

Casale SAOne partner for all your needs
Global provider of integrated solutions for the production of fertilizers and chemicals.

Casale HQ Switzerland
Via Giulio Pocobelli 6 - 6900 Lugano CH

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