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  • Home
  • Revamping
    • Ammonia revamping
    • Urea revamping
      • Total Recycle Processes
      • CO2 Stripping Process
      • Ammonia Stripping Processes
    • Nitric Acid revamping
    • Nitrates revamping
    • Phosphates & Complex Fertilizers revamping
    • Melamine revamping
    • Methanol revamping
  • New plants
    • Ammonia new plants
    • Urea new plants
    • Nitric Acid new plants
    • Nitrates new plants
    • Phosphates & Complex Fertilizers new plants
    • Melamine new plants
    • Methanol new plants
    • Syngas new plants
  • Green and Blue solutions
  • Markets
    • Ammonia
    • Urea
    • Nitric Acid
    • Nitrates
    • Phosphates & Complex Fertilizers
    • Melamine
    • Methanol
    • Syngas
    • Integrated solutions
  • Technologies
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    • Digital services
    • Engineering services
    • Customer care
    • Scope of work
  • News
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    • Past Webinars
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    • Symposia
  • About us
    • Casale
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    • Casale Project
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    • Ammonia
    • Urea
    • Nitric Acid
    • Nitrates
    • Phosphates & Complex Fertilizers
    • Melamine
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    • Syngas
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    • Integrated solutions
    • Services
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  1. Home

Technologies

Technologies

High Efficiency Hydrolyser

Removes completely ammonia and urea from process condensate.
Boiler feed water quality is achieved.

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Hot-wall Ammonia Converter revamping

Revamping to convert a hot wall converter to a cold wall one.
Improvement in terms of life, reliability and safety.

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HP Hydrogen Recovery Unit

Suitable for existing plant.
H2 recovery from Purge.
Energy saving 0.04÷0.10 Gcal/MTNH3.

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Integration with Melamine plant

Customized process scheme accoding to the specific melamine technology.
Efficient integration to minimize the water recycled to Urea reactor.

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Isothermal Ammonia Converter (IAC)

Efficient layout.
Highest ammonia conversion.
Suitable for new and revamped converter.

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Lithium-Bromide cooling circuit

Provides plant stabilization during hot season.
Energy sources LP steam or hot water.
Energy saving will be about 0.2 Gcal/MT.

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Methanol synthesis reactor

Casale is a worldwide leader company in the field of methanol synthesis technologies, licensing its own technologies for grass-roots and revamping project.
Casale’s core business is the design of synthesis reactor, which takes advantage of Casale technologies to achieve benefits in terms of energy-efficiency and high capacity that are not achievable with other traditional technologies.

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MP steam export to higher industrial steam header pressure

Patented technology with free choice of the export steam’s pressure (typically in the range 10÷70 bar g).

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NPK Granulation

The conventional granulation plant is is central to the Casale NPK process.

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Pipe Reactor

Ammonium Nitrate Solution core equipment is the pipe reactor.

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Plant performance assessments and audit of plant operations

Casale has put in place a program of services to assess the performances from the entire plant down to the single critical items as well as for auditing the plant operations, with the purpose to improve the production efficiency and/or reduce the environmental footprint and/or identify specific bottlenecks.

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Plant staff training

A well trained team is crucial for the smooth and successful operation of your plant.

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POX burner

The operating conditions for a pure oxygen burner for partial oxidation (POX) are extreme due to the extremely high temperature needed to achieve a high conversion of natural gas to CO and H2: the reformed gas temperature at the reactor outlet is maintained in the range of 1,200-1,400°C, with the maximum flame temperature around 2,800-2,900°C.

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Prereformer

The pre-reformer is an adiabatic catalytic reactor placed upstream the reformer in which the higher hydrocarbons contained in the natural gas feed are converted into methane thus preventing the formation of coke in the primary reformer feed preheat coil and at the catalyst tube inlet.

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Prilling tower air distributors

Casale prilling towers are very compact and for this reason the most effective use of the prilling tower area is of paramount importance. Great attention is payed is the design and optimization of the air top and bottom plenums.

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Primary reformer

The primary reformer is a fired chemical reactor where the heat for the endothermic reforming reaction is supplied by the combustion of the fuel gas.

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Revamping with TPR®

Exchanger reformer to perform plant capacity increase.
No primary reformer radiant box modification.
Capacity increase up to 30% per single TPR installed.
Steam system optimization.

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Secondary reformer burner

Casale has devised efficient designs for special purpose burners, including for secondary reformer in ammonia plants.

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Sour shift converter

Casale's sour CO-shift converter features our well-proven, reliable axial-radial flow internals. With this kind of arrangement, most of the gas passes through the catalyst bed in the radial direction, resulting in very low pressure drop. The balance passes down through a top layer of catalyst in an axial direction, thus eliminating the need for a complicated, gas sealed top cover on the catalyst basket.

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SSP, TSP, USP Run of Pile

The Casale superphosphate process allows all possible superphosphates (SSP, TSP, and USP) to be produced as ROP products in the same plant:

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Synloop exchangers

High performance Synloop heat exchangers to superheat steam, generate high pressure or medium pressure steam and to pre-heat BFW.
Reliable and robust design.

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Uremium 29

Uremium 29 is a super-duplex material specifically developed for Urea service by Casale and Tubacex, a global leader of S.S. and high Ni-alloys tubular solution.

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USP process

It is well-known that it is not practical to produce an NP fertilizer by simply mixing superphosphate, especially SSP and urea because of quality problems with the final mixture during storage (formation of dust, caking).

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Vibrating head

Casale proprietary vibrating heads are specifically designed to reduce the area and the height of the prilling tower with great advantage on the capex cost.

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Water content measurement in syngas

When operating the synthesis section of an ammonia plant the amount of oxygenated compounds present in the fresh make-up gas is a critical parameter to keep closely watched.

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Casale SAOne partner for all your needs
Global provider of integrated solutions for the production of fertilizers and chemicals.

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Via Giulio Pocobelli 6 - 6900 Lugano CH

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